Reactors in Series: Sometimes one can save money by allowing a
reaction to occur in more than one reactors.
Their arrangement can produce different levels of conversion.
(a) If a reaction is first order and is conducted in CSTRs,
then volumetric flow rate entering the second reactor can be found through
Equation 1.16 as
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And for the second reactor
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and the design equation for second reactor is
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and exit concentration from second reactor is
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And the overall conversion, XAt, is given by
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(b) If the reaction is conducted under constant volume
conditions and residence time in all CSTRs is the same, then the overall
conversion for n reactors can be
found as follows.
Obtain the information k,
τm, and XA
or the single reactor and then incorporate this information to obtain the
overall conversion or reactor size as follows.
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(c) If a second
order reaction is conducted in a constant volume mixed reactor, then design
equation is
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which can solved for conversion. It is noted that this is a quadratic equation.
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And overall conversion can be found to be
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